High reliability in extreme environments

BUILD TO PRINT SERVICES

XCEL Power Systems offer a comprehensive, full traceability, Build To Print service to customers requiring more than the average sub-contract manufacture of boards, sub-assemblies or complete equipment. 

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APPROVALS                                                                                                            

BS EN ISO 9001:2008 (MIL 2000 Capabilities)

BS EN AS 9100:2009 Design & Manufacture

ENVIRONMENTAL ISO 14001:2004

ENVIRONMENT

Static controlled, air conditioned.

SURFACE MOUNT CAPABILITY

Prototype through to volume production
Sizes 0402 through to PLCC, QFPs
Semi-Automatic Screen Printing
IR / Convection Reflow Ovens

THROUGH-HOLE CAPABILITY

Prototype/hand assembly
Medium batch laser placement
Tube and bandolier systems
Laser placement, crop and bend
Through Hole Hand Soldering
Through Hole Wave Soldering

ASSEMBLY TECHNIQUES

Multi-stage aqueous cleaning
Auto-lead cropping
Wire wrapping facility
Back plane press fit assembly
Cable loom and cabinet wiring
Component preparation and encapsulation
Full conformal coating facilities
Vacuum impregnation facilities
Toroidal and RM series winding
Full CNC, milling, turning capabilities
Final assembly and product packaging

TESTING

Custom ATE systems
SMD microscopic inspection
In-circuit emulation, PC routines
Burn-in and environmental testing
UV coating inspection facilities
Sinusoidal, bump and shock vibration
Simulated altitude pressure chamber
EMC Chamber
Combined Thermal and Vibration testing

RE-WORK

IC and connector removal, hot air SMT station.

Full procurement and materials management - total turnkey solutions offered.