Manufacturing Capability
XCEL Power Systems Ltd manufactures its products in a
custom-built 28,000 sq. ft facility, which houses engineering,
manufacturing, and all support activities. The business is managed using
a full MRP2/ERP system. In-house facilities are available for all our
electrical, mechanical and test requirements.Our manufacturing
facilities include a 10,000sq ft anti static, temperature controlled
electronic assembly area.
Manufacturing
Manufacturing is split into functional cells, including 5 electronic
assembly teams; skilled manual electronic assembly, laser placement
through hole assembly machines, and a high speed surface mount facility.
Dedicated teams also provide expertise in HV transformer winding,
specialist HV electronic assembly, conformal coating, and encapsulation.
Assembly and soldering standards are monitored within our QA System and
in accordance with IPC 610.
Test
Rigorous production testing is carried out at both pcb / sub-assembly
level, and at the completed product stage, before and after burn-in
where required. For avionics display products, we have provided a
dedicated HV Test Area. Dependent upon the product specification and
volume, testing can be carried out either manually or using more
sophisticated ATE tools, programmed in house. Our environmental
screening capabilities include temperature cycling, thermal shock,
random and sinusoidal vibration testing, and high altitude simulation.
Mechanical Engineering
Our 5,000 sq. ft machine shop is equipped with 2 Kitamura CNC's with
Automatic Tool changers, 1 Interact CNC machine, Bridgeport Milling
machines and lathes, and offers integrated CAD/CAM support. A full suite
of Measuring / Comparison Equipment is also maintained with on
Calibration / Monitoring Procedures.
The company is certified to Design & Manufacture ISO9001:2000 &
Environmental ISO14001:2000 Accredited Systems and registered as an
approved Contractor under MOD Qualification Systems
 
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